Atomatic Platen Die-Cutter with Stripping Unit

Total Automated and Handbook Die-Cutting and Creasing Machine

  1. Specs:
Design Unit QMY1two00P
Max. Paper Size  mm 1200*780 1300*960 1500*1100
Min. Paper Dimension mm 350*350 400*410 500*440
Max. Die-reducing Measurement mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Pressure T 300 300 300
Corrugate sheet Thickness mm 1-7 one-seven 1-7
Cardboard sheet dimensions gsm 250-800 250-800 250-800
Die-slicing Precision mm ±0.five ±0.5 ±0.5
Total Electrical power KW 22.five 22.5 27.five
Whole Fat kg 14500 15500 19000
Total Dimension mm 8000*4000*2250 8750X4100X2245 9400X4600X2245

Features of the machine:
Primary Functions:

  1. The Bobst type cut framework helps make the chopping system motion like a scissor, it will recognize a entire and simpler lower.
  2. Main worm equipment uses alloy copper material, after the skilled operator’s manual scraping remedy and rigorous common tests, it can makes certain the driving elements 10 a long time existence.
  3. The main chains undertake imported British Renold model, the differences of ten chains are significantly less than .2mm.
  4. The link amongst equipment box and driving shaft adopts sleeve and pin composition making sure a powerful connection.
    1. Speed:  

The machine adopts frequency controller to attain stepless pace acceleration which can get to to 4500 instances for each hour. For the duration of actual production, it can generally operate at 3600 to 4200 instances for every hour in accordance to the top quality of the board. If the good quality of the paper is very good, a good operator even can run the device at highest pace.

  1. Basic safety:

As it is shown in the photograph of the equipment, the equipment adopts  automatic paper feeding strategy which retains the operator away from the die-slicing part. The mounting and adjustment of the die plate is also done outside of the die-reducing component with sensors and detectors at die-cutting portion to make certain that the machine can not be started when the die-cutting plate is at adjustment standing.
Apart from the sensors at die-cutting component, there are sensor or strategy switches at window portion to make the total machine at monitoring standing to make certain its security.

  1. Operation ease:

There is Man-equipment interface set up in the control panel which will demonstrates the security status of the machine as nicely as malfunctions to aid the operator. Camera is also put in in front of the operator for him/her to keep track of the procedure position at the supply part.

  1. Major Constructions and Crucial Materials Employed
    1. 4 Principal Large Parts:

They are: base station, moving platform, higher system and device wall. The bottom station is created of gray solid iron -HT two hundred the transferring platform is ductile iron – QT 42-ten and the equipment wall is high quality A3 steel.

  1. Main Travel:

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear varieties a shifting established to make certain steady pressure out set of not less than 300 tons.

The content for the worm shaft is 40Cr with quenching treatment and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-four.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-six-3.

  1. Die-reducing and Creasing Component:

The push is transferred by way of crank rod to pendulum which will bring the shifting system to shift up and down to reach die-lower and creasing purpose.
The pendulum is made of higher good quality ductile iron. The pendulum axis is completed by induction harden with surface area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 kind automatic die-cutting and creasing equipment. In comparison with automated die-cutting and creasing device which is employed for cardboard die-slicing, this variety of automated die-slicing and creasing device is largely employed for corrugated board which wants much less strain for die-slicing, in this circumstance very some producers have made smaller width on the pendulum and smaller sized diameter on the pendulum shaft. We preserve wider pendulum and bigger diameter on its shaft to make our machine very last for a longer life.
The die-cutting plate utilizes seven mm 75 Crl plate which has a lot more hardness and lifestyle span than the manganese plate.  

  1. Board Conveying:

It adopts three-cam intermittent positioning unit to make sure the boarding conveying correct and steady.
The machine uses gripper bar variety with 12A long joints chain which is considerably less in fat and considerably less shock to the intermittent device below the precondition to guarantee the toughness of the chain. The brand name of the chain is Renold U.K with higher precise and good quality. .    
The Gripper bar adopts aviation aluminum with three bridge variety- mild in fat and large in energy.

  1. CZPT Component

The electrical parts are created and assembled according to the CZPTpean CE standard and employs entire world extensive recognized brand name products.

  1. Set up of Die

The die mounting and dismounting adopts side withdrawing ways which time preserving and easy for procedure.
There are two approaches for the fixation of the die-both by bolt or clippers which are subject to customer’s tips.
The chase locking is pneumatic which is simple, handy and reliable.

  1. Specific People of Our Machine:
    1. Clever And Particular Front Lay Design and style:

In contrast with the card board sheet, the corrugated board has much more toughness. If the corrugated board abnormally reaches to the entrance lay, it will harm the front lay and the gripper bar when the entrance lay reaches to its optimum placement.
CZPTly the producers will put in sensors on this part to end the equipment when the paper is fed abnormally to the entrance lay. Nonetheless, when the device is managing at the large velocity, the inertia will provide the machine to operate for a even though to make the front lay to its greatest level and then also injury the front lay and the gripper bar.
Our unique layout is that when the abnormal board feeding occurs and being detected, the entrance lay can never ever reaches to its optimum level which helps make cost-free from front lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our particular design and style, so there is no picture to be proven listed here.

  1. Auto-Manual Switching System

The Feeding system for this sort of equipment can do automobile and guide. When the sheet form is good, you can use auto-operate. When the form of the sheet is not excellent, you can use guide function and do sheet feeding manually.  
When the sheet is not excellent in condition, you can open the rear beam and lift up the feeder to do manual feeding.  

  1. Stripping Element  

 (a) The machine is 50 % striping which can strip off a few – edge squander and center holes of the board.
 (b) There are upper chase, center chase and lower chase in which the male, elastic block and
female die are placed to strip off the squander.              

  1. Configurations:
Identify Brand name and Origin Remarks
CZPT SKF Swiss Important element
IKO Japan or HangCZPT, China Not essential part
Chain Renold U.K Major Chain ( Discrepancy of much less than .2 mm for for every ten chains of machine chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
Photograph CZPT Change Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Major Motor Siemens Joint Undertaking
PLC Delta, ZheJiang  
Gentleman-device Interface Delta  
Pneumatic Areas Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and supply CPG ZheJiang  

Atomatic Platen Die-Cutter with Stripping Unit