Ever-power gets the expertise and technical capabilities to manufactures pulleys that are created for the most intricate applications. Our state-of-the-art technology can accommodate any type of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it is technically feasible, we will be able to produce it regardless of what size, materials or fine detail required. Furthermore to assist with your tasks Ever-power can produce a prototype as well as any production quantity.
Contact Application Engineering to go over your custom pulley requirements and design challenges. You can also design your own pulley model using our custom 3D Model Configurator . Download your model or post it for a free of charge quote.
Custom Pulleys in Aluminum and other Finishes
Aluminum is the standard metal for all stock pulleys and most custom pulleys. Nevertheless, there are a variety of other components and completed such as steel or hard anodized aluminum that your application may require. Ever-power uses CNC technology and an experienced manufacturing team to create your customized pulleys with the quickest turnaround amount of time in the industry. Look at our Materials and Finishes
We provide pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys made from cast iron. We can also manufacture pulleys using a variety of other materials such as for example steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance during the style phase of consumer orders, to help our customers obtain the most affordable and effective pulley or sheave style.
We use the latest inspection apparatus that helps us to maintain quality throughout the production process.
Steel and Alloy Steel
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Custom Made Pulleys
High Production Robotic Machining
Reverse Engineering / Prototype Creation
About Custom Pulleys
In the world of manufacturing nonstandard parts often mean “custom” parts. Custom parts mean a whole host of items that a lot of producers can’t afford; things such as special tooling, manufacturing, and processes. These special extras had a need to create custom parts mean an extended lead time and, ultimately, increased prices.
For a lot of companies, creating custom parts is handled in exactly in this manner. At Torque Transmissions, however, we’ve a different method of handling custom parts that makes better feeling for our business and for our customers businesses.
At Torque Tranny we use a PULL production procedure. Pull-through production is characterized by smaller batches, quick responses to consumer demands, and smooth item flow. This kind of creation is an exemplory case of lean manufacturing and is the key reason why we are able to make orders to consumer specifications.
What characterizes the type of lean manufacturing Torque Transmitting utilizes?
No inventory: we make what is ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold foundation system to make exclusive mold tooling, which results in an exceedingly quick set up
Customer’s deadline places the purchase in the production schedule
Once an purchase is started it moves through the manufacturing procedure without delays or queues
Pull-through production of the kind facilitates product customization since the products are made when they are ordered. This enables us to provide products that may meet a customer’s requirements, rather than offering standard products that may not meet up with the needs of a person or do the job 100%.