The diameter variety of FRP pipes winding machine HBYX can design and style and manufacture is: DN15mm-DN4000mm.
Make an case in point with the pipe winding device which can make maximum diameter 2500mm:
QFW-2500VI FRP Pipe Creation Line
FW-2500VI Personal computer control Winding Equipment is adopted advanced wet continual fiber winding method, it is a new product produced in China, and its perform home has been enhanced and developed for many instances. The device has quite reasonable composition, innovative design, and it operates very easily, the interface amongst operator and equipment is sensible.
two. The main parameters
two.1 The complete energy: 85kw
2.two The optimum diameter can be created: DN200-2500mm
two.three The efficient duration of the pipe:12m
two.four The efficiency:1000kg/h
two.five The baking board’s temperature of curing station:105-one hundred sixty diploma centigrade
two.six The maxi speed of conveying roving: 100m/min
two.seven The width of the roving sheet:200mm
two.eight The winding angle: 30°-90°
2.9 The maxi velocity of run: 90m/min
two.10 The maxi mould-unloading power:83t
2.eleven The rated drawing power of the capstan:5t
2.12 The rated force of the hydraulic technique:16MPa
Observe: if provides the infrared ray baking boards, the overall electrical power: 135KW
three. The main attributes of the equipment
3.1 The refined configuration: We created the add-ons and the system by ourselves and dedicated to have the exceptional configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial handle computer is created in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the legal responsibility, steadiness, and precision of the while machine functioning. The menu is displayed in Chinese and English, the interface among the operator and the machine is sensible, it is simple to run and the doing work issue can be adjusted freely through the rotary knob on the panel board.
three.2 It has been adopted the newest version winding software program developed by ourselves. And the roving arrangement is standard, enclosure is full, the placement of the trolley is exact. The wound consequence ought to be regular rhombuses checked by 1 piece of roving. The parameter such as the width of roving sheet, the winding size and the winding diameter are all not minimal in the application.
3.3 The capabilities of the managing system consist of hand handle, semi automatic, automatic, unexpected emergency brake, restrict swap safety and stepless speed regulation. It ought to not impact the linearity when the function of stepless velocity regulation has been started out.
3.four The winding resin and incorporating mortar supplementary resin are conveyed into the mixer by the common quantity pump, after the curing agent handed the stream meter, atomized by the force air, and then combined with the resin in the mixer. Be flowed out with each other from the mixer, and then be sprayed into the winding resin tank and the sprayer of incorporating mortar supplementary resin separately. This type of normal quantity pump has some positive aspects, this sort of as large adjustment range of quantity of movement, to run easily and reduce stoppage in contrast with the other kind of mixer.
3.five The motive electricity of the winding trolley running is positioned at one stop of the mattress body, the motor drives the reducer and drag the trolley to shift by the chains, and it is set the adjustment unit for the tightness of the chains at the end of the entire body. 3.6 The running power units of the internal layer creating equipment and the winding machine are positioned at a single finish of the mattress entire body. The motor drives the planetary harmony wheel reducer, and drags the trolley to operate CZPT by means of the chains. The changing unit of the chain unfastened or quickly has been established at the tail conclude of the mattress entire body. Or the managing electrical power devices are positioned at one particular side of the trolley, the motor travel the reducer and drag the trolley to operate by rack and equipment wheel transmission system.
three.seven The trolley of the inner layer generating equipment matches the hydraulic lifting platform to fulfill the distinct diameter of the pipes.
3.8 The resin supply technique of the inner layer generating machine is very same to the winding device. The movie clamper and the woven materials clamper are set on the trolley, and their tensile can be altered, they can make the movie and the woven fabrics be wound on the mould steadily.
3.9 The curing station is adopted vitality conserving kind infrared ray baking boards, they are positioned in the longitudinal path parallel with the mould. They can make the pipe heated steadily for the duration of the curing. If the indoor temperature is above 15ºC in winter, the baking board can be power-off to save energy and can drop the cost. The baking board can be divided into two teams, it can use only with one particular group when wind the limited pipe.
three.10 Other than the mould-unloading equipment, the other solitary units are all established device stock heads and machine tails, utilized to support and push the mould.
3.11 The restoring equipment is established h2o-spraying device, it can decrease the pollution of the dust in the air, to extend the life of the grinder.
three.12 The resistance centre among the pipe and the mould is coincident with the forcing centre of the mould-unloading hydraulic container in the mould-unloading machine, and they are fixed.The two of the mould supporting trolley and the pipe supporting trolley are adopted forklift framework for supporting the moulds with distinct diameter.
During mould-unloading, the mould-unloading pressure is wonderful at the beginning, the drive equipped by hydraulic container when the mould drawn from the pipe at some length, the mould-unloading drive turning into modest, at this moment, the capstan motor has been put on to boost the mould-unloading velocity.
4. The factors of FW-2600VI Personal computer control Pipe Production Line
four.1 Inner liner production equipment, its amount is one particular set
4.1.one Principal shaft transmission program
4.one.2Transmission program of trolley and managing
4.1.3Bed body (its size is 18meters)
four.one.4CZPT managing system
four.1.5The entrance and rear support frames for supporting the mould
4.one.6Resin offer and showering system
four.one.7The hydraulic lifting system
4.1.8Film and mobile materials clamper
4.1.9CZPT pumping station
four.two Pc management winding device, its quantity is one particular set
four.2.1 Main shaft transmission technique
4.two.two Winding trolley and transmission method
four.two.3 Adding mortar trolley and transmission technique
four.two.4 Lifting and source mortar technique
four.two.five Bed body (its size is 19 meters)
4.two.six Introducing mortar trolley and transmission method
4.2.7 The entrance and rear assistance frames for supporting the mould
4.two.eight Computer managing method
four.two.9 The resin source method for winding and for complement in adding mortar
4.2.ten Movie and cellular materials clamper
4.2.11 Sliding gadget
4.3 Curing stations, its quantity is 4sets
4.3.one Principal shaft transmission system
4.3.2 The entrance and rear support frames for supporting the mould
four.3.three CZPT equipment controlling program
4.3.four Curing framework and infrared ray baking boards
four.4 Restoring device, its amount is one particular set
4.4.1 Major shaft transmission method
4.four.two The front and rear assist frames for supporting the mould
four.4.three Socket finish uniform gadget
4.4.four Spigot stop repairing unit
four.4.5 CZPT apparatus controlling technique
four.4.six Dust eliminating method
4.five Mould unloading machine, its quantity is one particular set
four.5.2 Unloading mould trolley
4.5.three Supporting pipe trolley
4.5.4 Supporting mould trolley
four.five.five High velocity dragging mould method
4.5.six Unloading mould hydraulic technique
four.5.7 Power Managing box
4.five.8 Xihu (West Lake) Dis. monitor
four.5.9 Sliding unit
four.five.ten Pulling cable bracket
four.six Resin blend station, its amount is 1 set
4.six.one Underground storage tank
4.6.2 Combine tank
4.6.3 Resin conveying technique
four.six.four CZPT contribution box
five. Important components
5.1 PC CZPT personal computer: produced in ZheJiang , china
5.2 The spindle transducer: produced in Simons, Germany
5.3 The servo motor and the driver of the trolley: produced in Panasonic, Japan
five.four The photoelectric encoder: created in OMRON, Japan
five.five Earth stability reducer: made in Xihu (West Lake) Dis.i Group, ZheJiang , China
5.six The electrical elements: made in Delixi Team, China
6. The improved complex services
6.one Offer the technological supplies for making the equipment (the instruction for running the equipment, the electrical chart, the foundation chart of the tools).
six.two Give the design and style common and style software program for the FRP pipes, and commence the instruction for the pipe procedure style.
six.3 Supply the FRP materials makers and proceed with the coaching for the winding technological innovation.
six.4 Supply the kinds for the laboratory examination, and the tests for the gear, and commence the instruction for the testing technologies.