bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in limited spaces. Users benefit from compact top-class drive technology with particularly high power densities and certainly smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input velocity: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with also higher ratios. Input part planetary stage in four sizes, ideal for any engine desired. Outdoors spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, directly sided splined bore and internal involute spline. Gearbox sizes could be mixed and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. acceleration Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm based on the gearbox size
Electric motor shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Lots of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby various other angles are also essentially possible. The path of rotation of the drive shaft and the output shaft could possibly be the same or opposing, based on the installation scenario of the bevel gears.
The simplest type of bevel gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing is usually cheaper to produce. However, since only small profile coverage could be recognized with gearwheels with directly or helical the teeth, this bevel gearbox operates quietly and has much less transmittable torque than additional bevel gear the teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel equipment stage is usually realized with a ratio of 1 1:1 in order to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total insurance, but are already more expensive to manufacture than bevel gears with straight or helical teeth due to their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also possible with this type of gear the teeth. Bevel gearing generates high axial and radial loads during procedure, which can only end up being absorbed at one side due to the intersecting axes. Particularly if it can be used as a rapidly rotating drive stage in Bevel Planetary Gearbox multi-stage gearboxes, special interest should be paid to the provider lifestyle of the bearing. Also, unlike worm gearboxes, self-locking can’t be understood in bevel gearboxes. When a right position gearbox is needed, bevel gearboxes can be used as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Lower torques in single-stage transmission ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum design feature and latest technology of enhancing the geometrical precision of the gear tooth profile with the group of experienced specialists. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Quickness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Gear to which are arranged 3 World mounted on earth carrier engaging also with sunlight Gear (Pinion) and reduced Result acceleration is taken through World Carrier and Ring Equipment is remain stationary. Result shaft keeping the same path of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Managing Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical Industry, Food Industry, Construction Industry, Agricultural Industry, Power Industry, Mobile Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Input, Hollow Output, Solid Output Splined Shaft, Solid Insight Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from superior quality raw materials such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and made to specifically meet the multiple requirements of our customers. The mixture of ground gears and precision gear components ensures performance efficiency and high uptime. Today’s range of bevel planetary gearboxes contains four sizes, each as single, dual or triple stage style. This allows overall tranny ratios from i = 3:1 to we = 512:1 to end up being realized. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for most applications and many options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and surface ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to compensate
for thermal growth of the motor shaft
High efficiency and clean running right through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Unique seals (labyrinth seals or dual seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft for shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes benefit of the strengths of each technology: compact size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one slow helical stage with a set of Gleason bevel gears and a number of planetary stages. The look of these compact gear models is based upon specific analyses using FEM techniques, which means efficiency, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production instances and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear unit, adapter, coupling, and electric motor.
A planetary gearmotor is smaller sized (shorter), as intermediate components such as adapter flanges and couplings aren’t necessary.
A lot of variants ensures optimum adaptation to the application.
Finely graded equipment ratios because of the high variance of the Ever-Power gearmotor at the input end.
Short delivery occasions for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional parts available from the whole Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as program and solution provider whom items complete drive systems in one source.
Ever-Power is China s leading producer of Planetary Gearboxes for market applications in material managing, sugar, marine, protection, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy effectiveness, low noise, long provider lifestyle, high radial loading capability, and all at affordable pricing with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft mounted.
All Ever-Power planetary gear units can be found in high capacity ranges with proven Ever-Power quality. Ready obtainable sizes guarantee not merely a big torque spectrum but also something range that provides you with multiple choices. Make the the majority of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary equipment units. Right here, you will see off-the-shelf, highly sophisticated drive and gear device solutions. Our standard product range already includes solutions for a large number of specific requirements that require to be taken under consideration in a great variety of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Equipment, Mining, and Steel industries.